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ICON Position Controller

PID based position controller, for use with the ICON H-Bridge

  • Up to 12A continuous current, up to 40VDC brushed motors
  • Easy connectivity to motor, encoder, and master unit (if used)
  • Direct position control via 38.4KBPS, 19.2KBPS, or 9.6KBPS serial interface
  • Stores up to 16 trapezoidal profile segments, and 3 PID settings
  • Analogue position control mode (1024 positions) with offset and multiplier functions
  • Velocity control mode
  • Built in data-logging modes for trapezoidal or direct control operating modes
  • Brake, reset, negative limit switch, and positive limit switch inputs
  • ICON Serial Adapter and custom software simplify programming and testing
  • X4 or X1 quadrature signal decoding
ICON Position Controller

The ICON Position Controller has been designed to work seamlessly with the ICON H-Bridge module. When used with a brushed DC motor and a quadrature encoder, the ICON Position Controller and ICON H-Bridge form a highly versatile, low-cost, position control module, for medium and low current servo motor control.

The ICON Position Controller circuitry includes a switching step-down regulator, 10-bit analogue-to-digital conversion, indicator LEDs, quadrature decoder circuitry, and two channels of 10-bit PWM generation.

The ICON Position Controller has four primary modes of operation. The first, Direct Position control mode allows a master unit to command the desired motor position up to 32 bits in length (two's compliment). In this mode of operation acceleration and maximum velocity are determined by the programmed PID filter values.

In Trapezoidal control mode the ICON Position Controller may be configured to run up to 16 consecutive trapezoidal movement segments. Each segment can be programmed with the desired position, acceleration limit, velocity limit, PID update rate, error-band, dwell time, and one of three user configurable PID filter settings. A master unit may initiate the trapezoidal movement segments, or the ICON Position Controller may be programmed to implement the movements on power up.

Analogue input (0V-4.096V, 1024 steps) control mode, with offset and multiplier settings can allow limited position control with just a potentiometer or other analogue source.

Velocity control mode, with configurable rate of change and update rate settings make, the ICON Position Controller a useful platform for PID based motor speed control.

Additional features such as data logging (for direct and trapezoidal control modes) and user configurable limit switch settings round out this versatile and cost-effective position control solution. Support products including free programming/test software, the ICON Serial Adapter (simplifies connectivity to a PC), and the ICON H-Bridge Active Cooling Kit make implementation of designs using these components painless and simple.

The unit measures 4.0" x 1.9" x 0.6". Motor connections are made via a screw terminal.

Downloads

ICON_PCDS_4.pdf ICON Position Controller Datasheet
SOL3PC_6.ZIP   ICON Position Controller Software
AN800-802.pdf Controlling the ICON Position Controller with the BASIC Stamp 2
AN8008002.zip   BS2 files associated with AN800, AN801, AN802

Related Products

ICON H-Bridge Module
The ICON H-Bridge provides easy connectivity and logic level control of brushed DC motors to 40V and 12A. An on board microcontroller can be accessed via standard serial communication, and provides temperature and current monitoring, as well as user defined temperature and current fuse settings.

ICON Serial Adapter
Simplifies connectivity of the ICON Interface Module to a PC. Provides test points, analogue output, and connectivity to Microchip's DV164002 for customization of PIC16F873 firmware used on the ICON Interface Module (see AN601).

ICON Interface Module
Can act as the ICON H-Bridge Programmer. Other features of this design include uni-directional and bi-directional analogue control, serial 8N1, or motor speed control for use with the ICON H-Bridge. Set point based speed control system, or direct PWM control via communication interface.

ICON Communication Module
The ICON Communication Module is designed to simplify testing and development of projects requiring RS232 or RS485 serial communication level conversion. The device can be mounted directly to the ICON Interface Module, ICON Position Controller, or the Mini Position Controller using supplied stand-offs and ribbon cable hardware.

ICON BS2 Carrier Board
This kit based on application note AN600 allows a single Parallax BASIC Stamp 2 to control two ICON Interface Modules and the ICON H-Bridges connected to them. This assembly is ideally suited for medium sized robotics projects. Various application notes are available to support this product.

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Telephone: +44 7814 044 754   Skype: warburtech

Warburton Technology, 33 Selkirk Close, Wimborne, Dorset, BH21 1TN, United Kingdom

VAT Registration Number: GB 846 917 877

Warburton Technology